tank jacking system

tank jacking system

Storage tanks are the pillars of many industries. Industries like oil and gas, water treatment, and chemical processing use custom storage tanks according to their needs. These tanks are used to store large volumes of liquid items for long- or short-term needs. However, their construction is a big challenge itself. Nowadays, these industrial projects require more efficient and safer methods for erection. Modern construction techniques now focus on reducing labor-intensive work. One such method is the use of advanced hydraulic tank jacking systems that help lift and position heavy tank sections while eliminating challenges like misalignment and potential safety hazards. 

Here are the four benefits of tank jacking systems for storage tank construction.

1. Tank Jacking System Provides Enhanced Safety and Efficiency

When storage tank constructors use a tank jacking system, they can be sure that it will enhance the safety and on-site efficiency. Mostly, traditional methods are used for lifting, like heavy machinery crane systems and manual labor, which increases the risk of on-site accidents. However, on the other hand, a hydraulic tank jacking system minimizes the need for direct human involvement during the lifting process, which significantly reduces the chances of injury and mishaps. These types of automated systems protect the workforce and also ensure that heavy tanks are moved with greater control and steadiness, which adds to the safety and efficiency of the overall process. 

2. It offers Reduced Construction Time

The construction of a storage tank is a time-consuming process when traditional construction methods are used. It’s because in those conventional methods, manpower is used, which consumes too much time and effort to lift the parts of tanks or the tank itself. Sometimes, in these methods, a little error can cause sliding, which also adds to the time consumption for the tank construction. However, when hydraulic tank jacking systems are used, they tend to have a lifting speed that is higher than that of manual jacking. The time of construction can be reduced by 30–50% by using jacking systems, which makes the project faster. 

3. It Provides Cost-Effective Operations

Whenever a construction project is started, operational cost is one of the major things that industrialists consider. The expenses can be controlled with the use of advanced technology. When the hydraulic jacking systems are implemented, the cost is reduced as there are no costs involved in the labor required during installation. It also reduces the cost of renting equipment for extra days. On the other hand, as the construction is completed in a shorter time than the traditional methods. It allows projects to adhere more closely to their timelines, which makes the hydraulic jacking a cost-effective operation. 

4. It Offers Improved Structural Precision

When constructing a storage tank, it’s important to have uniform lifting across the tank’s base so that the alignment can be kept perfect. A jacking system provides precision and the perfect alignment for parts during the tank erection. This precision reduces the risk of welding defects or uneven stress distribution, which can compromise tank integrity. On the other hand, with the use of hydraulic jacking systems, engineers can also monitor and adjust the lifting process in real time, which ensures compliance with design specifications.